HAAS News

The AVG site in Rheinberg, part of the AVG Group with headquarters in Gennep, Netherlands, faced unexpected challenges a few months ago. To ensure continuous material processing, AVG Rheinberg decided in favour of an innovative solution: Hiring mobile HAAS recycling machines. Our sales team member Anna-Lena Leber visited AVG Rheinberg. In an interview with Mr Borgards (AVG Rheinberg) and Mr Pancherz (AVG Rheinberg & AVG Goch), in the following you can find out more about this decision and the experiences with HAAS hire machines. Reinhold Pancherz, how did you decide to hire HAAS machines in this particular case? Pancherz: “Unfortunately, we had unforeseen events at our waste wood processing plant and were confronted with the challenge of maintaining our production. The waste wood plant in Rheinberg plays a central role in the production of around 400,000 tonnes of waste wood per year for the connected power plant. The main objective was to always fulfil the agreed contractual terms and to reliably deliver the required quantities. Our experience with HAAS machines has been entirely positive. In view of the situation, machine hire proved to be the ideal solution. It enabled us to react quickly, flexible and efficient in the event of a production interruption and to minimise the disruption as much as possible.” How did hiring these recycling machines benefit your situation, Carsten Borgards? Borgards: “For us, the flexibility of the rental was unbeatable. Thanks to the hiring, we were able to use high-performance machines immediately as well as ensure that the power plant was fed. The decision to hire machines was based on the realisation that we needed a reliable alternative solution that we could implement not only at short notice, but also cost-effectively. Hire machines are available at a short term and the costs are very easy to calculate.”   Which specific hire machines did you use on site?  “HAAS provided us with a compact mobile solution at short notice. The mobile trio consisted of the HAAS TYRON for pre-shredding, the HAAS ALVA star screen and the HAAS GLADIATOR for NE-FE separation. These hire machines proved to be extremely effective for our requirements. They are easy to transport, can be set up flexibly (which is particularly advantageous for conversion work) and require little space to set up. All machines are also equipped with a water spraying system and therefore also fulfil the requirements of low-emission processing.”   Were the rental machines able to compensate for the loss of production? Pancherz: ” Of course, the mobile hire machines have a different processing rate than our extensive stationary plant (with 60 tonnes per hour). However, we were still able to produce a large part of the required quantity, as we always have a high throughput with our plant and store woodchippings in interim storage facilities. All in all, we are very satisfied with the overall solution.” Anna-Lena Leber, sales team member at HAAS: “A production interruption requires quick action at all times. The possibility of being able to react immediately to demand helped AVG Rheinberg to maintain the material flow and minimise production downtime. Hire machines as a temporary solution are ideal – available at short notice and without long-term or high capital commitment. We were already able to support two other AVG locations with hire machines to bridge the shortfalls. The machine hire service is still quite new for us. As different situations require different solutions, we are broadly positioned with our offers for machine demos, machine hire and purchase in order to meet the individual requirements of our customers. Feel free to contact us to discuss a personalised offer.“   For more information on the site visit www.avg.eu For more information about our machines visit www.haas-recycling.de/en/ or contact info@haas-recycling.de +49 2661 9865-0    

In a world of constant change and dynamic challenges, the stability and diversity of our workforce is a key factor in the success of our engineering company. Since our foundation in 1989, we have not only developed innovative technologies, but also created a corporate culture based on collaboration, experience and stable growth. Our employees are the heart of our company and we are proud to present our 2023 anniversaries:   Martin Byczek – Coordinator of our logistics processing and stand builder with a twist (Head of Shipping Department) – colleague for 15 years. Ralf Geppert – Experienced electrician and expert on our electric motors and plants (Head of Electrical Department) – colleague for 15 years. Ralf Groth – All-rounder in our finishing department – colleague for 20 years. Tanja Hebgen – Colleague with a far-sighted view of the whole (management assistant) – colleague for 25 years. Svenja Hinz – Precision and improvement in warehousing – colleague for 10 years. Gabriele Kaiser – With a smile to cleanliness – colleague for 15 years. Gerd Kexel – Expert in the equipment magazine – colleague for 15 years. Carmen Kray – Numbers are her world – colleague for 15 years. Sebastian Moeser – Metalworker for our XXL projects – colleague for 10 years. Christopher Jung – Workshop Manager for high-speed machines and team coordinator – colleague for 10 years   Focus on cooperation: Our successful history is characterised by the cooperation of experienced employees and the fresh wind of new team members. This mixture of expertise and innovative thinking not only drives our projects, but also guarantees the future of our company. With a proud 35 years of experience and a team that represents the diversity and innovative strength of our company, we look to the future with confidence. We would like to thank all our employees for their tireless efforts and look forward to many more years of successful collaboration.

This year, the former “Unnauer Patenschaft“, to which our Christmas donation has gone in previous years, has been taken over by a new organisation. The “Freunde der Kinderkrebshilfe Gieleroth / Unnauer Paten e.V.” supports children and young people with cancer and serious illnesses and their families from the Westerwald, our home region. Help is provided, for example, by covering the costs of therapy (which cannot usually be covered by health insurance companies) or the costs of medical aids (for which health insurance companies often do not feel responsible). One-off payments for urgently needed purchases or travelling expenses can also be made. The “Freunde der Kinderkrebshilfe Gieleroth e.V.” also care for sick parents, as children can also suffer in those cases and need strength and support in rough times. The organisation is currently looking after almost 60 cases at the same time – from the Westerwald region, with one case from Düsseldorf and patients at the University Hospital Giessen / Marburg. The organisation is fully funded by donations. We therefore send our great appreciation to the members and helpers, some of whom do their work on a voluntary and unpaid basis to help those in need. Every cent of the donations raised will benefit the patients concerned. We would like to take this opportunity to thank the team from “Freunde der Kinderkrebshilfe Gieleroth / Unnauer Paten e.V.” and Mr Fischer for providing information on this topic. We wish the affected families a peaceful and hopeful Christmas season!   If you wish, you can also make a donation: www.kkhg.de/spenden-und-helfen/ —     photo: f.l.t.r.: Herr Fischer (Freunde der Kinderkrebshilfe Gieleroth / Unnauer Paten e.V.), Volker Haas & Sascha Kloft (HAAS Recycling-Systems)

The collaboration between HAAS and NEBOLEX has met with a remarkable response in the recycling industry. The HAAS TYRON pre-shredder in combination with the NEBOLEX water spraying system plays a key role in dust reduction. This combination already impressed during the live demonstration at the Recycling Aktiv trade fair in April 2023.   Dust reduction of over 90 % – thanks to water spraying in the TYRON   The HAAS TYRON pre-shredder is a proven solution for the efficient shredding and volume reduction of a wide range of materials in the recycling industry. The integration of the NEBOLEX water spraying system reduces dust formation by over 90 per cent during the shredding process. Armoured stainless steel spray bars with integrated mist nozzles are mounted directly at the dust generation source in the TYRON pre-shredder. The mist nozzles generate very fine droplets of water, the resulting larger total surface area of the water binds the dust particles swirling in the air and minimises dust formation. This targeted and effective dust control considerably improves the working environment and contributes significantly to the cleanliness of machines and systems.   When feeding shredded material, the air in the feed hopper is explosively displaced upwards, resulting in enormous dust formation.   The solution: Efficient dust binding in three steps   Mist nozzles integrated into spray bars in the material feed hopper generate a horizontal wall of mist. The abruptly rising dust is stopped by the generated mist barrier. The dust particles bind to the water droplets, become heavy and sink to the ground. This prevents the dust from spreading. After the shredding process, the material is atomised across the entire width of the discharge conveyor to minimise further dust formation. At the upper end of the discharge conveyor, the material is again moistened with water mist. A spray bar mounted below the belt head and the attached “antlers” mist into and onto the falling material flow. Your advantages: Efficient misting directly at the material or dust source Low water input – advanced dust binding without soaking the material. This is also extremely important for further processing of the material. Bound dust particles are also processed (eliminates the need for separate disposal) Economical in terms of energy costs Avoidance of water accumulation on the site Spraying is possible even at extreme sub-zero temperatures Robust construction   Compared to separate water spraying systems such as water cannons, there is no need to spray the surrounding area over a large area, which reduces water consumption. The result is an effective reduction in dust for employees, the environment and machines.   Stationary systems can be connected directly to an existing water connection. For mobile machines, either a separately installed water tank or a supplied water pipe can be used. Positive experiences Our customers are delighted and report measurable improvements in dust control as well as the high effectiveness of the system. For detailed information on this effective combination, please do not hesitate to contact us.  

We are pleased to introduce our new partner: HUBER Recyclingtechnik GmbH is now another important partner for us in the field of recycling.   Stronger together for recycling Since its foundation in 2012, HUBER Recyclingtechnik GmbH has dedicated itself to the recycling of materials and the development of recycling plants. They have been using their cross-industry expertise to create innovative solutions from that time on. Since the beginning of 2023, HUBER Recyclingtechnik GmbH has been an official HAAS sales partner.   Quality products and service HUBER Recyclingtechnik is not only about first-class products, but also about outstanding service. For them, customer care means reliability, flexibility and fast response times.   Versatile solutions for your recycling The wide range of HUBER Recyclingtechnik products reflects the diverse requirements of recycling. Whether you need mobile applications or stationary solutions – you will find your unique solution here.   Huber & HAAS – together for the future of recycling Together, we are committed to shaping the future of recycling in a sustainable way.     Your contact: Jürgen Huber Management and Sales +43 (0)664 / 1257380 j.huber@huber-recyclingtechnik.at  

One Millionth Tonne Milestone Esken Renewables, as the UK’s leading biomass fuel provider, reached a remarkable milestone in 2023: processing its one millionth ton of waste wood. This significant achievement was made possible by the HAAS waste wood plant installed in 2017. This milestone and joint success for Esken Renewables and HAAS Recycling-Systems provides an opportunity to look back on the history of the facility. Esken Renewables has long-term contracts to supply 1.7 million tonnes of fuel to biomass plants each year. The renewable energy generated is equivalent to the annual domestic electricity needs of 2% of the UK population. The core business is to supply biomass fuel, which is derived from wood waste and delivered to a large number of power plants. The waste wood fuel helps the UK avoid emissions equivalent to taking 135,746 cars off the road for a year. In 2015, Esken was challenged to supply the biomass for the waste wood-fuelled Tilbury Green Power (TGP) power plant. The Renewable Biomass power plant has a capacity of around 40 megawatts (MW) and produces up to 319,000 MWh of renewable electricity per year – enough to supply around 97,000 households. At full capacity, the Renewable Biomass power plant requires around 270,000 tonnes of waste wood per year. In November 2015, Esken Renewables, previously known as Stobart Energy, commissioned HAAS to supply a plant for the processing of untreated waste wood to high-quality recycled wood chips. The objective was to supply a plant that could guarantee throughput rates of 60 tonnes per hour, processing untreated waste wood into high-quality recycled wood chips. A 100% redundancy was required, in order to prevent down times. The solution was installed right next to the TGP power plant in January 2017; a HAAS waste wood processing plant with two identical lines. Each line has a guaranteed throughput capacity of at least 60 t/h. The total output of the twin line plant is an outstanding 120 t/h. The end product is high-quality recycled chips < 100 mm, ideal for the production of renewable energy. The incoming waste wood, which is containing impurities, is shredded with the TYRON pre-shredder followed by the ARTHOS secondary shredder. State-of-the-art magnet and eddy currents separate ferrous and non-ferrous parts, thus removing a large proportion of the impurities from the biomass. Air separators guarantee the extraction of heavy material such as stones and glass. Dust extraction and filtration systems perfectly matched to the processing line keep the installation nearly dust free. The dust extraction system reduces the dust around the plant and the building to a minimum, which is not only an advantage for working conditions, but also for fire and explosion protection. A spark detecting and extinguishing system is in place, using state-of-the-art sensor technology to monitors the treatment process- rounds off the scope of delivery. The cleaned chips are finally separated into three fractions: The fine fraction < 5 mm is transported together with the wood dust from the filter systems to the truck loading station and loaded onto high cube trailer. The medium fraction 5 – 100 mm is transported directly to the chip storage bunker of the neighbouring biomass power plant. The oversize > 100 mm is fed back into the shredding circuit. The HAAS processing technology is characterised by its high reliability. The plant is extremely low-maintenance. In five years of continuous operation and 1 million tonnes of processed waste wood, there was not even one extended damage-related downtime. The installation of the plant was completed in August 2017 and commissioning began. At the beginning of September, the plant was officially handed over to Esken Renewables after successful commissioning. Since then, up to 800 tonnes of high-quality recycling chips have been produced daily for thermal utilisation. “At Esken Renewables, we invest in skilled and dedicated people, and also in best-in-class infrastructure and cutting edge technology to ensure that we maximise the financial and environmental benefits at every stage of the process of transforming waste into renewable energy. At the time, we were faced with the challenge of supplying biomass for Tilbury Green Power station. At least 60 tonnes per hour of untreated waste wood had to be processed into high-quality recycled chips. 100% redundancy was required to prevent downtime. Together with HAAS, we solved this challenge in the best possible way. We generate top performance and can always rely on the quality of the HAAS plant. Apart from the usual regular service visits, hardly any additional maintenance/repairs were necessary. We are very satisfied and would choose a HAAS system once again.” Aaron Whitrow, Head of Operations Esken Renewables

Since 2019, the company has already been successfully operating an extensive HAAS processing plant, which has proven to be extremely reliable and plays a key role in the recycling of waste wood. In April 2023, we jointly took another significant step by commissioning a brand new pre-shredder, this time with a focus on processing mixed industrial waste. The HAAS TYRON pre-shredder replaces a previously used competitor’s machine. The costumer´s special requirement was the integration of the shredder as “bag ripper” to prepare and separate material for further processes and subsequent plant technology. The focus here is on improved and more efficient processing of mixed industrial waste. The input material for the pre-shredder is diverse. In this case, the desired end product should be rather coarse, ranging from 0 to 300 mm. Driven by two powerful 132 kW motors, the machine is optimally equipped for this application. The pre-shredder is installed on a robust base frame above the customer’s conveyor belt. Particularly worth mentioning is the individually designed hopper, which ensures an efficient material feed. The generous swing-in area facilitates loading by the excavator, the lateral slides on the rear machine area and additional covers prevent pollution and damage. Individual, advanced equipment features – work safety and maintenance-friendly access. Special attention has been paid to safety and ease of maintenance. A spacious maintenance platform around the machine allows easy access from all sides and provides sufficient storage space; even for larger tools. To ensure the safety of the employees, the stairway to the maintenance platform has a safety door. The central lubrication and the operating unit (display) are installed separately near the floor, on a freely accessible wall. The installation of the new pre-shredder is another step in the long-standing partnership between AVG Ressourcen GmbH and HAAS Recycling-Systems. Through innovative solutions and focused collaboration, we are helping to make everyday operations at AVG Resourcen GmbH more efficient, easier and safer. We are proud to be part of this progress and look forward to further development together. “With the installation of the new pre-shredder, our input material is optimally prepared for the further treatment process. This allows us to achieve higher recycling rates and reduce the proportion for thermal recycling.” – Michael Schmidt, Operations Management AVG Ressourcen GmbH

Since 2006, MAC Insular has been the official waste processor on Mallorca, processing materials from construction and demolition, as well as bulky waste and tyres, to the highest quality standards. Through the optimal utilization of waste materials, MAC Insular strives to achieve maximum environmental protection, thus contributing to a more sustainable and appealing island for residents and visitors. The aim is to process as much as possible 100% of the waste and offer the recycled material for sale for new projects in a resource-efficient way. In 2016, MAC Insular ordered the HAAS TYRON 2500 pre-shredder (the largest version of the HAAS Recycling-Systems shredder) as well as the proven HAAS TYRON 1500 (the smallest version of the all-rounder). The company thus laid the foundation for versatile material processing. Now another HAAS TYRON has been added. Gaspar Fullana Martí, Managing Director of TGMM and HAAS Sales Partner for Spain, tells us: “MAC Insular is one of our most important and long-standing customers. I am proud to be able to contribute to environmental protection on Mallorca with such reliable business partners on my home island. With the two TYRON pre-shredders, the company was already well-equipped and could shred different materials at the same time. In May of this year, we have now commissioned an additional new HAAS TYRON 2500.” photo: HAAS TYRON 2500 2.0 pre-shredder 2023   The (2) HAAS TYRON pre-shredders reduce C&D (Construction and Demolition Waste) to less than 40 cm. Magnetic metals (e.g., iron, steel) are already ejected from the material discharge using the neodymium overband magnet. The final processed C&D material is used to produce recycled grain for ready-mixed concrete and sand – important, for example, in road construction and civil engineering. Social Commitment and Resource-Saving Reuse The collected bulky waste is sorted and checked for reusability. In a repair workshop, furniture and household appliances that are in a usable condition are repaired as part of a social reintegration project and then offered for sale at low cost. “We consider it our duty to help people who are at risk of social and occupational exclusion to integrate. Almost 500 people have already achieved professional reintegration through the cooperation with Fundació Deixalles and MAC Insular. Of these, about 75% belong to particularly vulnerable groups of social exclusion. These employees are responsible for selecting recyclable materials that go to reprocessing plants for the reuse of furniture and electrical appliances. The repaired items are offered at reasonable prices through Fundació Deixalles at various locations around Mallorca.” Patrick Szubrin, Sales Manager at HAAS has been working with Gaspar Fullana Martí for over 15 years. Many projects all over Spain they have implemented. This connection is meaningful! The connection is therefore now more a friendship than purely business, they visited MAC Insular and commissioned the new TYRON 2500. “I know MAC Insular as a company that stands behind a competent and dedicated team and always strives to develop further. The employees are well trained and the customers have access to a comprehensive service. I am impressed by MAC Insular’s social commitment to the reintegration of marginalised people. This project achieves several goals at once. Furniture and household appliances aren’t simply thoughtlessly discarded, people are given the opportunity for vocational reintegration and other people can purchase products at an affordable price. “ Patrick Szubrin, Sales Director at HAAS MAC Insular has access to a comprehensive service and maintenance package at TGMM/HAAS Recycling-Systems. At regular intervals, the machines are checked for operating status and components are exchanged at short notice if necessary. This ensures smooth operation and many years of use for the German twin-shaft shredders. Foto HAAS TYRON 2500 pre-shredder, year of construction 2016