Case Studies
  • Throughput min. 20 t/h
  • Throughput 20 t/h
  • Throughput min. 30-35 t/h
  • Throughput approx. 30-35 t/h
  • Throughput approx. 60 t/h
  • Throughput approx. 70-80 t/h
  • Description
  • Technical Data
  • Main Components
  • Pictures & Videos

AVG Goch

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AssignmentRecycling of 20 t waste wood per hour
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Input MaterialWaste wood grade A-C
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Output0-60 mm alternative 0-80 mm
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A HAAS waste wood recycling plant, consisting of pre – and after shredding. Including ferrous and non-ferrous separation with a throughput of 20 t waste wood per hour. AVG varies the chip size with easy and uncomplicated screen changes to suit customer’s specifications.

HAAS convinces!

„In our company, we always incorporate the highest standard in competence, quality and 
accuracy. With HAAS we found a supplier and partner, who also lives these attributes.“
Ramon Janssen, AVGRamon Janssen, AVG

Company

AVG (construction materials) Baustoffe Goch in Goch is part of the AVG Group, headquartered in Gennep, The Netherlands. AVG is one of the most distinguished
suppliers of construction materials in the Netherlands, which runs a construction waste – and waste wood recycling plant in Goch at the German – Dutch border.

AVG supplies the recycled biomass to several customers, which use it to fuel their biomass power plants.

Technical Data

  • Throughputmin. 20 t/h
  • Input MaterialWaste wood grade A-C
  • Output0-60 mm, alternative 0-80 mm
  • LocationGoch, Germany
  • Project launchDecember 2014
  • CommissioningMay 2015
  • Total size27 x 28 m (756 m2)

Main Components

  • TYRON 1500 E
    Primary Shredder

    HAAS stationary Double Shaft Slow Speed Shredder Type TYRON 1500 E Machine on a sturdy basic frame Incl. special hard welded reinforced tools, 4-elements with 5/5 discs. Incl. 500 mm supportTo product
  • Electro Overbelt Magnet

    Electro Overband Magnet To separate FE-parts.
  • ARTHOS 1300 E
    Hammermill

    To grind pre-crushed waste wood down to a size of approx. 80 mm The final chip size can be further determined by using other sieves.To product
  • Overbelt Permanent Magnet

    To separate ferrous from wood.
  • Eddy Current Separator 2000

    Eddy Current Separator 2.000 incl. magnet drum To separate the remaining ferrous parts, such as nails and staples and the non-ferrous parts.

Pictures

  • TYRON 1500 E
    Douple Shaft Primary Shredder

    TYRON 1500 E
  • Electro Overbelt Magnet

    Overbelt Magnet
  • Hammermill (ARTHOS 1300 E)

    ARTHOS
  • Eddy Current Separator 2000

    Eddy Current Separator
  • Waste wood recycling end product

    end product
  • Description
  • Technical Data
  • Main Components
  • Pictures & Videos

20 t/h

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AssignmentProcessing of 10 t of waste wood per hour (constant power) pre-shredding and secondary shredding20 t/h, < 9 mm. Complex plant is to be integrated into existing building.
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Input MaterialWaste wood grade A-C
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Output0-50 mm (via discharge conveyor) depending on screen size in hammermill or 0-9 mm, 3-9 mm, 0-3 mm suitable for animal bedding or briquette material
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Waste wood recycling plant, uniform throughput but flexible at the same time. Should the demands of the timber market change, will be able to produce different sizes by a very easy and fast change of the screen section inside the screen and/or the hammermill.

Technical Data

  • Throughput20 t/h
  • Input MaterialWaste wood grade A-C
  • Output0-50 mm (via discharge conveyor) depending on screen size in Hammermill or 0-9 mm, 3-9 mm, 0-3 mm suitable for animal bedding or briquette material
  • LocationFermanagh, Ireland
  • Project launchDecember 2010
  • CommissioningMarch 2011
  • Total sizeapprox. 50 x 35 m (1.750 m2)

Main Components

  • TYRON 2000-E
    Slow Speed Shredder

    HAAS stationary Double Shaft Slow Speed Shredder Type TYRON 2000-E Machine on a sturdy basic frame Grinding chamber configuration Incl. special hard welded reinforced tools, 4-elements with 7/7 discsTo product
  • Overbelt Permanent Magnet

    HAAS Permanent Overband Magnet to separate FE-parts.
  • ARTHOS 1600-E Hammermill

    HAAS Stationary Hammermill for the crushing of waste wood and green waste final product approx. 0-70 mm. To product
  • Electro Overbelt Magnet

    Electro Overband Magnet to separate FE-parts.
  • Eddy Current Separator

    Eddy Current Separator for non-ferrous parts with vibrating conveyor. Incl. chute to guide the non-ferrous material into a container.
  • Flat screen HPS 125

    For the separation into the following fractions Fraction 1 ca. 0 – 9 mm Fraction 2 ca. 9 – 25 mm Fraction 3 ca. 25 – 70 mm Fraction 4 ca. > 70 mm To product
  • Screw bunker

    HAAS Screw Bunker for the intermediate storage of material 9 – 70 mm The discharge of material will be made with integrated screws.
  • Fine hammermill HSZ-R 1800

    HAAS Fine Hammermill Type HSZ-R 500 x 1.800 suitable for the reception and after grinding of wood 9 – 70 mm.
  • Fine screen

    To screen the material 0 – 9 mm into two fractions 0-3 mm and 3-9 mm Incl. distribution system, to distribute the chips over the total width of the screen. To product
  • Storage box

    For storage of the fine fraction.

Pictures

  • TYRON 2000-E

    Douple Shaft Primary Shredder
  • Overbelt Permanent Magnet

    Magnet
  • ARTHOS 1600-E Hammermill

    Secondary crusher
  • Electro Overband Magnet

    Magnet
  • Eddy Current Separator

    Separator
  • Flat screen HPS 125

    Screens
  • Dosing screw bunker

    Bunker
  • Fine hammermill HSZ-R 1800

    Hammermill
  • Fine screen

    Screens
  • Description
  • Technical Data
  • Main Components
  • Pictures & Videos

min. 30-35 t/h

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AssignmentRecycling of 35 t waste wood per hour.
The fact that Zollikofer processes untreated and pre-shredded wood had to be considered at the planning.
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Input MaterialWaste wood grade A-C
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Output0-80 mm
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A chip processing installation from HAAS. Designed for a throughput of 35 t/h. A feeding – and dosing hopper and a pre-shredder running parallel ensure the continuous feeding of the hammermill. Eddy Current Separator and a flat screen complete the installation.

Technical Data

  • Throughput30-35 t/h
  • Input MaterialWaste wood grade A-C
  • Output0-80 mm
  • LocationRiedlings, Germany
  • Project launchJune 2013
  • CommissioningNovember 2013
  • Total sizeapprox. 40 x 28 m (1.120 m2)

Main Components

  • TYRON 2000-E
    Slow Speed Shredder

    Shredder on a sturdy basic frame Grinding chamber configuration Incl. special hard welded reinforced tools, 4-elements with 7/7 discs. Crude waste wood is shredded to < 300 mmTo product
  • Feeding- and Dosing Bunker

    For pre-shredded waste wood
  • 2 pieces Electro Overband Magnet

    Electro Overband Magnet To separate FE-parts.
  • ARTHOS 1600-E
    Hammermill

    To grind pre-crushed waste wood down to a size of approx. < 80 mm Incl. hydraulic power pack to open the rotor hoodTo product
  • Eddy Current Separator

    To separate non-ferrous parts
  • Flat screen

    To receive the material and separate into three fractions 0-10 mm, 10-80 mm und > 80 mm.To product

Pictures

  • TYRON 2000 E

    Double Shaft Slow Speed Shredder
  • Feeding- and Dosing Bunker

    Bunker
  • 2 pieces Electro Overband Magnet

    Magnet
  • ARTHOS 1600 E

    Hammermill
  • Eddy Current Separator

    Separator
  • Flat screen

    Screen
  • Description
  • Technical Data
  • Main Components
  • Pictures & Videos

approx. 30-35 t/h

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AssignmentAdaptation/changing of an existing plant.
Recycling of 30-35 t waste wood per hour.
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Input MaterialPre-sorted and mixed waste wood cleaned from large impurities
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OutputApprox. < 100 mm

Technical Data

  • Throughput30-35 t/h
  • Input MaterialPre-sorted and mixed waste wood cleaned from large impurities
  • Outputapprox. < 100 mm
  • LocationWuppertal, Germany
  • Project launchDecember 2012
  • CommissioningSeptember 2013
  • Total sizeapprox. 17x 33 m (561 m2)

Main Components

  • TYRON 2000-E
    Primary Shredder

    HAAS stationary Double Shaft Slow Speed Shredder Type TYRON 2000 E Machine on a sturdy basic frame Grinding chamber configuration Incl. special hard welded reinforced tools, 4-elements with 7/7 discsTo product
  • ARTHOS 1600-E
    Hammermill

    To grind pre-crushed waste wood down to a size of approx. < 120 mm. The final chip size can be further determined by using other screens. To product
  • Electro Overbelt Magnet

    Electro Overband Magnet To separate FE-parts.

Pictures

  • TYRON 2000 stationary

    Slow Speed Primary Shredder
  • ARTHOS 1600-E stationary hammermill

    Hammermill
  • ARTHOS 1600-E

    Hammermill
  • Wood recycling plant

  • Electro Overbelt Magnet

    Magnet
  • Wood recyclign plant

  • Description
  • Technical Data
  • Main Components
  • Pictures & Videos

Flohr

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Input MaterialWaste wood grade A-C, railway sleepers
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Output0 – 200 mm

Technical Data

  • Throughputapprox. 60 t/h
  • Input MaterialWaste wood grade A-C, railway sleepers
  • Output0 – 200 mm
  • LocationNeuwied, Germany
  • Project launchMay 2013
  • CommissioningAugust 2013
  • Total sizeapprox. 20 x 20 m (400 m2)

Main Components

  • TYRON 2500-E
    Slow Speed Shredder

    HAAS stationary Double Shaft Slow Speed Shredder Type TYRON 2500-E Machine on a sturdy basic frame Grinding chamber configuration. Incl. special hard welded reinforced tools, 5-elements with 8/8 discsTo product
  • Electro Overband Magnet

    Electro Overband Magnet To separate FE-parts incl. support for overband magnet incl. chute

Pictures

  • Railway Sleepers

    Input material
  • TYRON 2500-E

    Double Shaft Slow Speed Shredder
  • Electro Overband Magnet

    Magnet
  • Description
  • Technical Data
  • Main Components
  • Pictures & Videos

approx. 70-80 t/h

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AssignmentRecycling of 70-80 t waste wood per hour.
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Input MaterialWaste wood, cases, pallets
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Outputfraction 1: < 5 mm (fine material)
fraction 2: 5 – 70 mm
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HAAS SolutionThe solution is a HAAS waste wood processing plant, consisting of two lines for the processing of an overall of 70-80 t waste wood per hour.

Technical Data

  • Throughputapprox. 70-80 t/h
  • Input Materialwaste wood, cases, pallets
  • Outputapprox. < 70 mm, fraction 1: < 5 mm (fine material), fraction 2: 5 – 70 mm
  • LocationManchester, United Kingdom
  • Project launch2005
  • Commissioning2008
  • Total sizeapprox. 2.500 m2

Main Components

  • TYRON 2500-E
    Slow Speed Shredder

    HAAS stationary Double Shaft Slow Speed Shredder Type TYRON 2500-E with power pack. Incl. special hard welded reinforced tools, 5-elements with 8/8 discs.To product
  • Electro Overband Magnet

    Electro overband magnet to separate FE-parts. Incl. support for overband magnet incl. chute.
  • Sorting cabin for 8 workstations

    Sorting cabin designed for 8 workstations.
  • ARTHOS-V 2000-E
    Hammermill

    To grind pre-shredded waste wood down to a size of approx. < 70 mm.To product
  • 2x permanent overbelt magnet
    with Eddy Current Separator

    HAAS permanent overband magnet to separate FE-and NE-parts.
  • 2x Flat Screen HPS 125 with Light-Weight-Material-Separator

    To separate the material into two fractions Fraction 1: < 5 mm (fines) Fraction 2: 5 – 70 mm To product
  • Truck Loading Station

Pictures

  • Waste wood recycling

    Input material
  • TYRON 2500-E

    Double Shaft Slow Speed Shredder
  • Electro Overband Magnet

    Magnet
  • Sorting cabin for 8 workstations

  • ARTHOS-V 2000-E
    Hammermill

  • Permanent Overband Magnet

    Magnet
  • Flat Screen HPS 125

    Screen
  • Conveyor technology

  • Light-Weight-Material-Separator

  • Waste wood plant filling station

    Filling station
  • Waste wood plant Truck loading

    Filling station
  • Waste wood plant Truck loading

    Filling station