A new waste wood processing plant was needed for an annual volume of 30,000 – 60,000 tonnes of waste wood of all grades A to C.
„It was perfect timing from HAAS. We at CUP were just start-ing the project planning for the new waste wood recycling plant when HAAS introduced itself to us.
In advance, we visited a couple of already installed HAAS systems and were able to personally convince ourselves of the performance of the systems. Already at that time, we have been impressed by the compact design and the construction of the conveyor belts and chain conveyors. The performance of the systems was outstanding. The overall package from HAAS convinced us! We feel very comfortable with HAAS and maintain a co-operative business relationship.”
Michael Völker (Organisation WERNER Entsorgergemein-schaft) and Ralf Berninger (Technical Operations Manager at WERNER RC GmbH & Co. Recycling Centrum KG)
Overview of the plant process:
The TYRON 2000-E XL 2.0, equipped with fine tools 9/9-4, pre-shreds the waste wood. The following electric overband magnet separates the exposed coarse iron parts. A bi-directio-nal conveyor transports the pre- shredded waste wood (0 – 300 mm) either to the storage bay outside the building or to the ARTHOS 1600-E hammermill for secondary shredding.
The ARTHOS shreds up to 40 tonnes of pre-shredded waste wood per hour to a size < 100 mm. The ballistic chute guarantees trouble- free operation and therefore protects the hammermill, downtimes are minimised!
A heavy chain conveyor equipped with an automatic chain tensio-ning and chain lubrication system transports the material to the non-ferrous separator. The reversible screw conveyor underneath the non-ferrous separator enables a special fraction to be discharged directly into processing building or, alternatively, the end product to be transported onwards to the fully automatic storage bay filling. Finally the end product is transported with a movable conveyor belt to the se-lected storage bay (in total 5 bays).
The entire plant is equipped with a dust suppression system. State-of-the-art misting technology binds the existing dust.
“The system was designed by HAAS in a way that we can process pre-shredded material separately. Which means that the remaining part of the plant (almost 70 %) is not in operation during this time. This guarantees a minimisation of costs in terms of wear, maintenance and energy consumption!”
Ralf Berninger, Technical Operations Manager at WERNER RC GmbH /CUP Recycling GmbH